Open-die forging press shaping a large hot steel ring for heavy industry

Large & custom heavy forgings · Drawing-based manufacture

Heavy forging capacity.
Controlled project execution.

ISO 9001 Certified · CCS Approved Manufacturing Scope
Ring, shaft, hollow-cylinder, disc, block and special forgings with integrated heat treatment, heavy machining, NDT and project documentation.

0Ton hydraulic press
0Ton hydraulic press
RINGLarge ring rolling
HTHeat-treatment furnaces
CNCLarge machining
NDTUT · MT · PT · PMI
0111
Large open-die forgingRing rollingHeat treatmentHeavy machiningNDT & PMIEN 10204 documentation

Manufacturing capability

Installed equipment.
Controlled process routes.

Capability is stated through manufacturing equipment, in-house processing and inspection coverage. Final manufacturability is confirmed against the drawing, material grade and acceptance criteria.

15,000 ton and 8,000 ton hydraulic forging press operations
Primary forming equipment15,000T + 8,000T hydraulic forging pressesLarge-section open-die forging under controlled deformation routes.
Forging weightApprox. 100 t

Maximum forging weight, subject to geometry, grade and handling review.

Forming

Large ring rolling

Seamless rolled rings and heavy circular blanks.

Thermal process

In-house heat treatment

Normalizing, annealing, quenching and tempering.

Machining

Heavy machining

Large turning, boring, facing and shaft machining.

Inspection

UT / MT / PT / PMI

Inspection and reporting to the agreed ITP and acceptance criteria.

Capability specification

Confirmed facts.
Drawing-specific limits.

No unverified diameter or length limits are published. Geometry, grade, heat treatment, machining allowance and NDT level are reviewed together.

Installed forming capacity15,000T
+ 8,000T

Two hydraulic forging press capacities supporting large custom open-die forgings.

Approx. 100 tMaximum forging weight, subject to engineering review
Product envelope
Ring forgings
Open-die preparation + seamless ring rolling
Shaft forgings
Solid, hollow, stepped and rotor configurations
Hollow forgings
Cylinders, sleeves, shells and forged pipe sections
In-house processing
Heat treatment
Normalizing · annealing · quenching & tempering
Machining
Heavy turning · boring · facing · shaft machining
Inspection & release
NDT / PMI
UT · MT · PT · PMI to agreed acceptance criteria
Confirmation
Approved drawing · material grade · ITP · delivery condition
Engineering reviewSend the drawing, material grade and inspection level.

Material capability

Representative grades
for heavy forgings.

Material route, heat treatment, mechanical properties and NDT acceptance are reviewed as one technical package.

ASTM / ASMEEN / DINEN 10228EN 10204 3.1
View Full Material Capability ↗
01

Carbon & low-alloy steel

A105 / A350 LF2 / A694 F65 / 42CrMo4

02

Stainless steel

F304 / F316 / F316L

03

Duplex stainless steel

F51 / 2205

04

High-temperature alloy steel

F91 / F92

Factory evidence

Real production.
Visible capability.

Photographs from Yongxinsheng manufacturing operations, organized by equipment and process stage.

Hydraulic forging presses forming large-section forgings
01 / ForgingHydraulic press deformation15,000 T and 8,000 T press capacity
Heavy forgings handled during heat treatment
02 / Heat treatmentControlled furnace cyclesNormalizing, annealing, quenching and tempering
Large ring forging on heavy vertical turning equipment
03 / Ring processingRing rolling & heavy turningLarge circular blanks and machined rings
Large shaft forging on heavy machining equipment
04 / MachiningHeavy shaft machiningTurning, facing and dimensional control
NDT and PMI inspection on forged components
05 / InspectionNDT & material verificationUT inspection and PMI verification
Large forged components protected for loading and shipment
06 / DeliveryLoading & export protectionFinal release, packing and shipment preparation
Process video · 06 stages

Seamless ring forging route

Billet preparation → upsetting & piercing → ring rolling → heat treatment → machining → inspection.

Quality & traceability

Evidence at every hold point.

Quality control begins with material identity and heat-number control, then continues through forging, heat treatment, machining, NDT and final release.

QATRACEABLE PROJECT RECORDS
01

Material traceability

Incoming material identity and heat-number control maintained through the production route.

02

UT / MT / PT / PMI

Inspection scope and acceptance criteria aligned with the purchase order and agreed ITP.

03

EN 10204 3.1

Material Test Certificate prepared with chemical, mechanical and applicable test results.

04

Heat-treatment records

Cycle records retained with the project documentation package when required.

05

Dimensional reports

Stage and final dimensional inspection against the approved manufacturing drawing.

06

Final release file

Inspection, heat treatment and release records compiled for shipment documentation.

ISO 9001:2015Certified quality management systemISO 14001Environmental managementISO 45001Occupational health & safetyCCSApproved manufacturing scope for relevant products
TPI READY

Buyer-nominated third-party inspection

Inspection by SGS, Bureau Veritas, TÜV, DNV, ABS or Lloyd’s Register can be coordinated when required by the purchase order and agreed inspection scope. This does not imply separate factory certification by each listed agency.

Download technical guide ↓

Documentation & traceability

One traceable record
from material to shipment.

EPC contractors, OEM engineering teams and international procurement departments can review a continuous documentation route tied to material identity, manufacturing operations, inspection and release.

Raw material→Forging→Heat treatment→Machining→Inspection→Shipment
MTCEN 10204 3.1

Heat number, chemistry, mechanical properties and release status.

UTUltrasonic Test Report

Procedure, coverage, acceptance level and recorded results.

HTHeat Treatment Record

Applicable cycle evidence linked to the production batch.

DIMDimensional Inspection

Measured results checked against the approved drawing.

Selected forging projects

Execution evidence.
Customer identity protected.

Anonymous project evidence shows the production route, inspection planning and application context. Customer names and commercially sensitive dimensions are withheld.

Large ring forging during heavy machining
Ring forging

Heavy machined ring

Material
Customer-specified alloy steel
Application
Heavy equipment / rotating system
Process
Ring rolling · heat treatment · machining
Inspection
UT / MT / dimensional per project ITP
Large forged shaft during heavy machining
Shaft forging

Heavy-duty shaft

Material
Project-specified alloy steel
Application
Industrial machinery
Process
Open-die forging · heat treatment · machining
Inspection
UT / MT / mechanical / dimensional per ITP
Large hollow cylinder forging during production
Hollow forging

Heavy-wall cylinder

Material
Grade controlled by project specification
Application
Pressure / heavy industrial equipment
Process
Open-die forging · heat treatment · boring
Inspection
UT / PMI / dimensional per project ITP

Published examples use neutral material descriptions where exact project grades are confidential or pending release approval. No customer names or unverified dimensions are shown.

Technical sourcing interface

Send the requirement for engineering review.

Provide the drawing, material grade, quantity, delivery condition, inspection level and required delivery date. We will review the manufacturing route and respond with the next technical steps.

PDF, DWG, STEP, XLSX and project specifications accepted.
🔒 100% confidentiality. We protect your intellectual property and can sign an NDA before drawing submission.

Secure technical enquiry

Send your forging requirement.

A drawing gives our engineers the fastest route to a meaningful feasibility review.

🔒 100% confidentiality. Private storage, restricted access and NDA support before drawing submission.

Secure RFQ · Private drawing storage