Disc forgings

Large & Custom Disc Forgings

Drawing-based forged discs, rotor discs, gear blanks and tube sheets for energy, pressure equipment and heavy industrial applications.

Machined forged disc with a central bore and profiled face

Disc forging product types

Manufacturing routes
by disc geometry.

Disc profile, section changes, material, heat treatment, machining allowance and inspection level are reviewed as one manufacturing route. These are drawing-based manufacturing capabilities, not stocked catalogue products.

01

Forged Discs

Open-die forged discs supplied as-forged, rough machined or finish machined to an approved drawing.

02

Rotor Discs

Rotor disc forgings reviewed against section geometry, mechanical properties, machining and inspection requirements.

03

Gear Blanks

Forged disc blanks prepared with project-specific machining allowance for subsequent gear manufacture.

04

Tube Sheets

Forged tube-sheet blanks manufactured to the customer drawing, material specification and required inspection scope.

05

Solid Disc Blanks

Solid circular blanks produced for subsequent heavy machining and equipment-component manufacture.

06

Bored Disc Forgings

Disc forgings with a drawing-specified center opening, subject to engineering review of the forming and machining route.

07

Machined Disc Forgings

Forged discs supplied rough or finish machined according to the approved drawing and inspection stage.

08

Custom Profile Discs

Drawing-specific disc profiles developed after review of finished geometry, section transitions and delivery condition.

Manufacturing range

Drawing-specific
disc capability review.

No unverified diameter, thickness, bore or weight limits are published. Engineering confirms feasibility from the disc drawing, material grade, section geometry, final properties, machining route and inspection requirements.

Specification basisProject
dependent

Send outside diameter, thickness or height, bore where applicable, material, quantity and required testing for technical review.

Outside Diameter
Project dependent — contact engineering
Thickness / Height
Project dependent — contact engineering
Bore / Center Hole
Project dependent — contact engineering where applicable
Unit Weight
Project dependent — contact engineering
Material
Confirmed against geometry, section and property requirements
Heat Treatment
Specified per material and required mechanical properties
Machining
As-forged / rough machined / finish machined, subject to drawing review
Inspection
UT / MT / PT / PMI and dimensional inspection as specified

Materials

Representative disc
forging material families.

Grade availability depends on disc geometry, section, heat-treatment route, property requirements and material sourcing. Listing a grade does not imply availability for every disc configuration.

01

Carbon / Low-Temperature / High-Strength Carbon Steel

ASTM A105 · ASTM A350 LF2 · ASTM A694 F65

02

Alloy Steel

42CrMo4 / AISI 4140

03

Stainless Steel

ASTM A182 F304 / F316 / F316L

04

Duplex Stainless Steel

ASTM A182 F51 / 2205

05

High-Temperature Alloy Steel

ASTM A182 F91 / F92

Final grade acceptance and manufacturing route are confirmed only after engineering review.

Manufacturing process

Controlled disc route
from material to shipment.

The applicable route and hold points are established from the purchase specification, approved drawing, material grade and project ITP.

Raw Material→Heating→Open-Die Forging→Disc Forming→Heat Treatment→Machining→NDT→Final Inspection→Shipment
Hydraulic forging press forming a heavy disc blank
Open-die forgingControlled heating and deformation according to the approved manufacturing route.
Machined forged disc with a central bore and profiled face
Disc processingForged blank preparation followed by drawing-specific machining.
Heavy forgings during heat treatment handling
Heat treatmentProject-specific furnace cycle selected for grade and property requirements.
NDT and PMI inspection of forged components
Inspection & releaseNDT, material verification and dimensional records before shipment.
15,000 ton and 8,000 ton hydraulic forging press operations
Installed forming equipment for large custom forgings

Manufacturing equipment

Forging power and
disc-processing control.

15,000THydraulic forging press capacity
8,000THydraulic forging press capacity
Open-die forgingDrawing-specific disc and circular-blank forming routes
Heat treatmentIn-house furnace capability
Heavy machiningLarge turning, facing and boring equipment

Quality & inspection

Soundness, properties
and dimensional control.

Inspection procedures, coverage, acceptance criteria and reporting are agreed before production. Testing is performed according to the purchase specification and approved ITP.

UTUltrasonic testing
MTMagnetic particle testing
PTLiquid penetrant testing
PMIPositive material identification
HARDNESSHardness testing where specified
DIMDimensional inspection
LABChemical / mechanical testing where required
3.1EN 10204 3.1 documentation

Applications

Disc forgings by
equipment duty.

Application review connects disc geometry and service requirements with material, heat treatment, machining, inspection and documentation.

01

Power Generation

Rotor discs and drawing-specific circular components for rotating equipment.

02

Oil & Gas

Disc and tube-sheet forgings for pressure and process equipment.

03

Petrochemical

Tube sheets, forged discs and pressure-equipment components.

04

Mining & Heavy Equipment

Gear blanks and high-load circular components for heavy machinery.

05

Marine & Offshore

Drawing-specific disc components with project-defined inspection and documentation.

06

Industrial Machinery

Custom forged discs, gear blanks and machined circular components for OEM equipment.

Engineering RFQ

Send the disc requirement
for technical review.

Provide the finished or rough-machined drawing, material specification, quantity, heat treatment, machining, inspection/NDT, documentation and delivery requirements.

PDF, DWG, STEP, XLSX and project specifications accepted.

Confidential drawing handling · NDA support available before submission.

Secure technical enquiry

Send your forging requirement.

A drawing gives our engineers the fastest route to a meaningful feasibility review.

🔒 100% confidentiality. Private storage, restricted access and NDA support before drawing submission.

Secure RFQ · Private drawing storage